Built on Mesh-Only communication technology, Cast ensures seamless and reliable user connectivity. With an additional hour of talk time compared to previous models, it offers extended usage for uninterrupted conversations. Cast stands out with its durability and improved construction, providing a durable, long-lasting device. Moreover, its innovative design incorporates outer speakers that capture ambient noise, ensuring safety in high-traffic areas.
Cast sena industrial headset

Product Information

Mesh Networking

Radio Connectivity

Advanced Noise Control

Attentuation 28 / 23 dB

Sena Apps

Firmware Upgradeable

More Information

About MESH Technology

Mesh is designed to optimize and repair itself, constantly seeking the best connection and automatically establishing a new one when a device becomes disconnected. Two different Mesh modes are available in the Cast system: Open Mesh and Group Mesh. Open Mesh allows many users to connect within an effective range of 1.1 km (0.7 mi), providing a wide-reaching network. Group Mesh is designed for private sessions, accommodating up to 24 participants.

Long Talk Time to Accomodate Big Days

The CAST’s talk time when connected to Sena’s proprietary Mesh network can reach up to 9h, powered by its supplied removeable lithium polymer battery. The battery is fully charged in only 2.5 hours using a USB type C port. Additional lithium polymer batteries are available for keeping on hand to swap in when charging is not convenient. Alternatively, the CAST can be powered by 3 x AAA batteries.*

*The talk time may vary from each battery manufacturer.

Clear Communication For Optimal Safety

Maintaining open communication lines in worksites is crucial for safety. Cast addresses these concerns by utilizing full-duplex technology, enabling hands-free communication. This system empowers workers to communicate effortlessly and keep their hands free of distractions while working. The Cast headset offers hearing protection and effective communication capabilities in noisy and bustling worksites. Two styles are available: over-the-head earmuffs with a noise reduction rating of 28 dB and integrated hardhat design with a rating of 23 dB. The headset prioritizes safety and comfort, featuring a hands-free intercom system and a user-friendly layout with three buttons for easy control.

Product Specs

Mesh Networking

Pair to other Bluetooth devices for phone calls, music, GPS directions, and intercom communication.

Attentuation 28 / 23 dB

Maximum distance operating within optimal conditions.

Sena Apps

Allow you to configure device settings, access the User’s Guide, and more.

Radio Connectivity

Use Bluetooth to stream stereo music to your headset.

Advanced Noise Control

Spoken audio cues from the headset.

Firmware Upgradeable

Keep the firmware up-to-date through the Sena Device Manager.

Spec Details


  • Headset: 136 mm x 200 mm x 102 mm (5.3 in x 7.8 x 4.0 in)
  • Speaker Driver Unit: 32 mm (1.3 in) – thickness 7.1 mm (0.3 in)
  • Boom Microphone: length – 70 mm (2.7 in)
  •  Over-the-Head: 474 g (16.7 oz)
  •  Hard Hat Mount: 492 g (17.3 oz)
  • Operating Temperature: -20°C ~ +60°C
  • Storage Temperature: 15°C ~ +60°C
  • Charging Temperature: 0˚C – 45˚C


  • Bluetooth 4.1
  • Headset Profile (HSP)
  • Hands-Free Profile (HFP)
  • Advanced Audio Distribution Profile (A2DP)
  • Audio Video Remote Control Profile (AVRCP)

MESH Network

Mesh 2.0 Intercom™ Technology

Noise Reduction Rating

Over-the-Head Earmuff Type:

NRR (ANSI S3.19-1974, US) – 28 dB

SNR (EN 352-1:2020, EU) – 34

SLC80 (AS/NZS 1270 Class 5, AUS/NZ) – 33 dB

Hard Hat Mount Earmuff Type:

NRR (ANSI S3.19-1974, US) – 23 dB

SNR (EN 352-1:2020, EU) – 30

SLC80 (AS/NZS 1270 Class 5, AUS/NZ) – 30 dB


Working Distance:
  • Up to 1.1 km (0.7 miles) in open space*
    *Can extend up to 4.4 km (2.8 miles) between a minimum of 6 users


Noise Cancellation:

Advanced Noise Control™


Built-in SBC Codec


Talk Time:

Up to 9 hours (with included Lithium Polymer rechargeable battery, talk time may vary if using 3 x AAA batteries)

Charging Time:

2.5 hours

Quick Charge:

20 minutes of charging equals 3 hours Mesh Intercom


Lithium Polymer Battery


1,100 mAh




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